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Hand Hewn Douglas Fir Box Beams

HOLLOW BEAMS BUILT WITH HAND-SHAPED RECLAIMED WOOD

Hand Hewn Douglas Fir Box Beams

Our Hand-Hewn Douglas Fir Box Beams are crafted from reclaimed Douglas fir, hand-distressed and textured to replicate the traditional adze-worked surfaces of early timber framing. This process creates a consistent, hand-chiseled surface appearance and allows for flexibility in sizing in a lighter weight alternative to our solid beams in this appearance.

These beams can be produced as a complete box beam package or combined with solid timbers, allowing exposed structural elements to be wrapped while incorporating solid beams throughout the rest of the project for a cohesive result.

Built to order in virtually any size, with the ability to produce extra-long lengths (often exceeding 30 feet) without the need for visible end joints. Our significant inventory and variety of sizes allows for high-volume production, making this product well suited for large-scale residential or commercial applications.

Depending on beam size and project scope, box beams may be comparable to or exceed the cost of solid timbers, particularly at smaller dimensions. However, for larger beam sizes or projects requiring long spans and installation flexibility, box beams can offer a more efficient and practical solution.

Hand Hewn Douglas Fir Box Beam Scaled

How to order the right size for your project:

To ensure accurate quoting and a successful project, the most important step is determining whether your beams are purely decorative or wrapping existing framing. Please review the options below and let us know when inquiring.

Option 1: Built for decorative purposes only

If the box beam is purely aesthetic, we quote the size based on nominal exterior dimensions.

Information Needed to Provide Pricing:

  • (A) Beam Width
  • (B) Beam Height
  • (C) Length of beam (rounded up to nearest foot)
  • (D) Number of sides (2, 3, or 4)
  • (E) Quantity (pricing is based on total volume of job)

Interior dimensions will vary based on material thickness and are not considered critical. Exterior dimensions are considered nominal unless specified as exact.

Option 2: Built to Cover Existing Framing

If the box beam is intended to cover over existing framing, the box beam will be built to provided interior dimensions (ID).

Information Needed to Provide Pricing:

  • (A) Interior Width (including clearance)
  • (B) Interior Height (including clearance)
  • (C) Length (rounded up to nearest foot)
  • (D) Number of sides (2, 3, or 4)
  • (E) Quantity (pricing is based on total volume of job)

Exterior dimensions will vary based on material thickness and are considered “approximate” on the quote.

⚠️ Incorrect interior sizing can result in beams that do not fit. Please ensure dimensions provided to us include enough room to safely cover framing and must include a MINIMUM ¼″ of extra space in both width and height to allow for proper installation. 

* If interior dimensions (ID) are not specified, all measurements will be treated as exterior sizing and produced accordingly.

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If you’re searching for a particular look that you don’t see in our galleries or product pages, feel free to send over an “inspiration image” along with your material list and there’s a good chance we can come up with a good solution for you! Our inventory changes regularly so it’s important to contact us early in the design stages of your project to allow us enough time to round up the materials and custom mill them if needed.

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