HOLLOW BEAMS BUILT WITH A FRESH-MILLED SURFACE
Resawn Douglas Fir Box Beams
These box beams are fabricated from reclaimed Douglas fir, re-milled to remove the original patina and reveal fresh wood beneath the surface. This process exposes the dense, old-growth grain characteristic of reclaimed material while retaining subtle signs of its previous life, including occasional nail holes, light seasoning checks, and natural variation.
Produced primarily from reclaimed Douglas fir board stock, these beams offer a more refined and consistent appearance compared to original surface materials while still maintaining the integrity and character of true reclaimed wood.
Surface options typically include a bandsawn texture, which introduces subtle movement and depth, or can be sanded smooth for a cleaner, more contemporary finish.
These beams are built to order in a wide range of sizes and configurations and can be produced in exceptionally long lengths, often exceeding 30 feet. When appropriate, they can also be paired with re-milled solid Douglas fir timbers of the same appearance to create a cohesive combination of box and solid beams within a single project.
How to order the right size for your project:
To ensure accurate quoting and a successful project, the most important step is determining whether your beams are purely decorative or wrapping existing framing. Please review the options below and let us know when inquiring.
Option 1: Built for decorative purposes only
If the box beam is purely aesthetic, we quote the size based on nominal exterior dimensions.
Information Needed to Provide Pricing:
- (A) Beam Width
- (B) Beam Height
- (C) Length of beam (rounded up to nearest foot)
- (D) Number of sides (2, 3, or 4)
- (E) Quantity (pricing is based on total volume of job)
Interior dimensions will vary based on material thickness and are not considered critical. Exterior dimensions are considered nominal unless specified as exact.
Option 2: Built to Cover Existing Framing
If the box beam is intended to cover over existing framing, the box beam will be built to provided interior dimensions (ID).
Information Needed to Provide Pricing:
- (A) Interior Width (including clearance)
- (B) Interior Height (including clearance)
- (C) Length (rounded up to nearest foot)
- (D) Number of sides (2, 3, or 4)
- (E) Quantity (pricing is based on total volume of job)
Exterior dimensions will vary based on material thickness and are considered “approximate” on the quote.
⚠️ Incorrect interior sizing can result in beams that do not fit. Please ensure dimensions provided to us include enough room to safely cover framing and must include a MINIMUM ¼″ of extra space in both width and height to allow for proper installation.
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